PRODUCT ENGINEERING
Turning complexity into clarity — we apply advanced simulation and analysis to validate designs, predict performance and reduce costly prototypes. From crashworthiness and NVH to durability, CFD and process simulation, our engineering expertise ensures products are safe, efficient and reliable across industries.
CRASHWORTHINESS
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Industry Standard Crash Test Simulations
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Occupant Safety and Pedestrian Protection
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Aluminum, High Strength Steel and Composite Simulation
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Validation against test data
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Design directions to ensure adequate safety of hybrid vehicles
We conduct comprehensive crashworthiness simulations to validate vehicle safety across frontal, offset, side, rear and roof impacts, ensuring compliance with FMVSS, NCAP, IIHS and ECE standards. Our expertise includes vehicle compatibility studies and subsystem evaluations such as bumper, door and seat systems, along with instrument panel and interior trim analyses. This integrated approach ensures optimized designs that meet global safety requirements and enhance occupant protection.
NOISE, VIBRATION AND HARSHNESS (NVH)
- Modal Analysis
- Frequency Response Analysis
- Random Response Analysis
- Point Mobility Analysis
- Four-poster test correlation
- Dynamic stiffness of powertrain mounts
- Optimizing mount and bushing stiffness rate
- Design Sensitivity Analysis
We perform advanced NVH simulations to enhance vehicle comfort, durability and performance. Body‑in‑White structures are analyzed for normal modes, frequency response and point mobility. Closures, chassis and cradle frames undergo modal and resonance studies, while instrument panels and consoles are validated with and without body integration. Seat systems are assessed through test correlation and sensitivity analysis and powertrain components are evaluated for bending modes and transmission response. This integrated approach minimizes noise, reduces vibration and improves overall vehicle quality.
DURABILITY
- Linear Stress Analysis
- Stiffness and Strength Analysis
- Non-Linear Analysis
- Hyper Elastic / Highly Non-Linear Analysis
- Low and High Cycle Fatigue Analysis (Stress based and Strain based)
- Durability evaluation of different test events like Jounce, Pothole, Braking, Cornering etc.
We deliver durability simulations to ensure long‑term structural integrity and performance. Chassis and cradle frames are tested under road loads with fatigue and weight optimization. Suspension components are modeled across multiple load cases, including wheel impact studies. BIW structures are analyzed for stiffness, stress and joint strength, while closures undergo rigidity, dent, sag and slam fatigue evaluations. Seat systems are validated for load strength, restraint durability and vibration fatigue. Powertrain components are assessed for bore distortion, thermal stress and bearing loads, ensuring reliable operation across vehicle systems.
OPTIMIZATION
- Topology, Topography and Topometry
- Design of Experiments
- Design Sensitivity Analysis
- Response Surface
- Multi-Disciplinary Optimization (MDO)
We apply advanced optimization techniques including topology, topography and topometry to refine designs. Using design of experiments and sensitivity analysis, we identify key performance drivers, while response surface modeling captures variable interactions. Our multi‑disciplinary optimization (MDO) approach integrates structural, thermal and dynamic domains to deliver efficient, high‑performance solutions.
MULTIBODY DYNAMICS (MBD)
- Rigid and Flexible Multi-Body Systems
- Mechanism Analysis
- Vehicle Dynamics and Load Development
- Tire Modeling and Simulation
We perform simulations of rigid and flexible multi‑body systems to study mechanisms, vehicle dynamics and load development. Our expertise includes tire modeling and simulation, enabling accurate prediction of ride, handling and overall performance.
COMPUTATIONAL FLUID DYNAMICS (CFD)
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We deliver advanced CFD simulations across automotive, energy, and industrial domains. For lighting systems, we predict condensation and analyze temperature/velocity under beam conditions with conjugate heat transfer in AcuSolve. In IC engines, we map heat transfer coefficients, integrate with FEA, and perform thermo‑mechanical, bore distortion, gasket, and fatigue studies. Our vehicle thermal management couples CFD and thermal analysis to assess critical components. For wind turbines, we apply moving mesh methods to capture complex flows, identify stress conditions, and evaluate structural integrity. In fluid‑structure interaction, we simulate rubber constrictor deformation and flow control using Abaqus and CEL methods.
PROCESS SIMULATION
- Formability- Stamping, Hydro-forming, Tailor Welded Blank etc
Plastics- Mold Flow, Warpage, Weld Line, Cooling etc. - Forging, Casting, Powder Compaction etc.
- Welding, Heat Treatment etc.
- Process Optimization
We provide advanced process simulation capabilities to optimize manufacturing performance and product quality. Our expertise covers formability processes such as stamping, hydro‑forming, and tailor‑welded blanks, as well as plastics analysis including mold flow, warpage, weld line, and cooling. We conduct simulations for forging, casting, and powder compaction, along with welding and heat treatment studies to ensure structural integrity. Through process optimization, we deliver efficient, reliable, and cost‑effective solutions across diverse manufacturing domains.
Engineering standard proficiency
