EV, HEV & ALTERNATIVE FUEL VEHICLES
We provide expert engineering solutions for electric, hybrid, and alternative fuel vehicles. From advanced battery integration to natural gas and hydrogen systems, our team ensures safety, durability, and performance. Whether OEM or upfitter, we help navigate regulations and technical challenges to deliver high-performance, sustainable vehicles
ELECTRIC & HYBRID VEHICLES
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New vehicle and conversion programs
- Aluminum body design: extrusions, sheet metal, castings
- Powertrain integration: motors, gensets, chassis, transmission
- CAE: Crash, NVH, Durability, Optimization
- Material modeling and test correlation
We partner with OEMs and retrofitters to develop cutting-edge electric and hybrid vehicle platforms — from system architecture to structural integration. Our expertise in lightweight materials, battery systems, and regulatory compliance enables efficient, high-performance EV and HEV solutions tailored to your needs.
BATTERY SYSTEMS
- Enclosure design: steel, aluminum extrusions, composites
- Cell/module packaging: cylindrical, jelly pack, thermal management
- Crash, fatigue, and NVH integration
- Mounting, sealing, and serviceability design
- Cooling system design: liquid and air-cooled configurations
- Safety validation: nail penetration, thermal event testing
- CAD/CAE-driven optimization and regulatory compliance
We deliver complete battery system solutions—from concept to validation—tailored for performance, manufacturability, and safety.
ALTERNATIVE FUEL VEHICLES
- Natural Gas, Propane & Hydrogen Integration
- Fuel Line Routing & Packaging
- Durability & Crashworthiness Analysis
- Fuel System Integrity Validation
- Comprehensive Instruction & Maintenance Manuals
We support OEMs and upfitters in developing safe, reliable alternative fuel vehicle platforms. Our expertise ensures robust fuel system design, durability under real-world conditions, and compliance with industry standards to maximize performance and safety.
Our Capabilities
RESEARCH & PLANNING
Market study, Product potential, Product
positioning, Competitive benchmarking ,
Functional & regulatory requirements etc.
IDEATION & CONCEPTING
Clean slate approach, Hand sketches,
Reverse engineering, Ergonomic study,
Kinematics evaluation etc.
DETAILED DESIGN
3D CAD Modeling, Structural Design, Mechanism Development, Design Optimization, Reverse Engineering etc.
DELIVER & SUPPORT
Detailed Fabrication Package, Tolerance
Stack-Up and GD&T Analysis , As-Designed
/ As-Built / As-installed Documentation
Operation etc.
Durability and Fatigue
Linear Stress Analysis, Stiffness and Strength
Analysis, Hyper Elastic / Rubber Hyper-
Elasticity, Low and High Cycle Fatigue
Crash Analysis
Industry Standard Crash Test Simulations,
Occupant Safety and Pedestrian Protection,
Aluminum, High Strength Steel and Composite
Simulation, FEA and Test Correlation
Noise and Vibration
Modal Analysis, Frequency Response Analysis, Random Response and PSD, Point Mobility
Computer Aided Optimization
Topology, Topography and Topometry, Design of Experiments, Design Sensitivity Analysis, Response Surface, Multi-Disciplinary Optimization (MDO)
Multi-Body Dynamics Simulation
Rigid and Flexible Multi-Body Systems,
Mechanism Analysis, Vehicle Dynamics andLoad Development, Tire Modeling and Simulation
Engineering standard proficiency
