CAE validation and design solutions for lamp assemblies and components. Structural analysis includes linear and non-linear static analysis, dynamic analysis, vibration analysis, and fatigue analysis.

Key Highlights:

• Modal Performance
• Inertia Loading, FMVSS108 durability test
• Random and Sine-sweep Vibration Analysis
• Stone Impact, Drop Test, Mechanical Shock and Push Load
• Fixture Validation for the Vibrational Test.
• Nonlinear analysis of plastic and rubber components – Bolt clamping, snap-fit, rubber seal installation analysis etc.
• Steady-state CFD thermal analysis was performed considering convection, conduction, and radiation. Component temperatures and airflow were analyzed to evaluate cooling performance. CFD results were mapped to structural analysis to assess thermal stress and deflection.